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Old 06-09-2011, 11:04 AM
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Default BMW e60 / e61

  • Service training ST046. BMW e60 complete vehicle. 23 pages. Language - English.
Model: E60 - 525i, 530i, 545i
Production: Start of Production MY 2004

After completion of this module you will be able to:
Properly remove, install and adjust the front bumper system
Properly remove, install and adjust the head lights
Properly remove, install and adjust the rear light clusters
Properly remove, install and adjust the rear bumper system
Properly remove and install the exterior door handles

Contents:

E60 Complete Vehicle
Objectives of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Purpose of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Brief History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Highlights and Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Vehicle Data Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Front Bumper System
Removing and Refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Rear Bumper System
Rear Light Clusters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Removing and Refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Luggage Compartment and Door Attaching Hardware
Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Exterior Door Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Free download - in attached file.
Attached Files
File Type: pdf www.bmwcoders.com_ST046 - E60 Complete Vehicle.pdf (1.42 MB, 2545 views)


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Old 06-09-2011, 11:14 AM
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  • Service training ST046b. BMW e61 sports wagon. 72 pages. Language - English.
After completion of this module you will be able to:
• Know the differences between the E60 and E61
• Know the location of various components in the E61

Contents:

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Air Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

xDrive with DSC8+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
xDrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DXC8+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
System Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
ATC 300 Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Adjusting Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Servomotor with Motor Position Sensor . . . . . . . . . . . . . . . . . . . . . . .16
Coding Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Transfer Case Electronic Control Unit . . . . . . . . . . . . . . . . . . . . . . . . .17
DXC8+ Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Wheel Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
DSC Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Bus Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Power Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
DSC/DXC8+ Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Transfer Case (VGSG) Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Transfer Case Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Tire Tolerance Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Pilot Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Traction Control / Driving Dynamics Control . . . . . . . . . . . . . . . . .26
Limp Home Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Dynamic Stability Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
ASC-X / ADB-X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Hill Decent Control (HDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Dry Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Brake Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Automatic Soft Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Fading Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Drive-off Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Oil, Transfer Case, and Clutch Monitoring . . . . . . . . . . . . . . . . . . . . . .36
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Programming (flashing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Warning Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Rear Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Panoramic Glass Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Multi Drive Sunroof Control Module . . . . . . . . . . . . . . . . . . . . . . . .43
Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Power Supply and K-CAN Interface . . . . . . . . . . . . . . . . . . . . . . . .45
Wind Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Floating Headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Wind Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Anti-Trapping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Luggage Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Luggage Compartment Roller Cover . . . . . . . . . . . . . . . . . . . . . . . . . .53
Headliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Rear Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Rear Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Automatic Rear Hatch (HKL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Angle Hall Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Opening and Closing Rear Hatch . . . . . . . . . . . . . . . . . . . . . . . . . .64
Operating Rear Hatch Buttons on Outside/Inside . . . . . . . . . . . .64
Activation Via Remote Control Services (FBD) . . . . . . . . . . . . . . .64
Secondary or Emergency Operation . . . . . . . . . . . . . . . . . . . . . . .64
Adjusting Opening Height of the Tailgate . . . . . . . . . . . . . . . . . . .65

General Vehicle Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Bus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Car Communication Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Antenna Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Tail Light Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Control Unit Locations in Luggage Compartment . . . . . . . . . . . . . . . . .71

Free download - in attached file.
Attached Files
File Type: pdf www.bmwcoders.com_ST046b - E61 Sports Wagon.pdf (1.97 MB, 1613 views)
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Old 06-10-2011, 07:56 AM
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  • Service training ST505. BMW E60 M5 Complete Vehicle. 23 pages. Language - English.
Model: E60
Production: from 9/2005

After completion of this module you will be able to:
Familiarize yourself with the history behind the M5
Note differences between the regular production 5 Series and the M5
Understand the operation of the active backrest width adjustment system

Contents:

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
M5 Heritage - E28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
M5 Heritage - E34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
M5 Heritage - E39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
M5 Heritage - E60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Vehicle Data Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Exterior Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Interior Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Distinctive M Instrument Cluster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Center Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Illuminated Selector Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Automatic Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Central Information Display with Navigation . . . . . . . . . . . . . . . . .13
Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
M Multi-Function Seat (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . .14
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
System Circuit Diagram ALBV . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Rear Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Free download - in attached file.
Attached Files
File Type: pdf www.bmwcoders.com_ST505 - E60 M5 Complete Vehicle.pdf (800.2 KB, 924 views)
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  #4  
Old 08-13-2012, 02:45 AM
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Car: E60 M5
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Please help I want to remove my xm radio from e60 m5 2006 and I dont know how to confugure most ring when I disconnect xm unit from the trunk what I need to do after removing xm with most ring to make most ring to be ring again?? thank you
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Old 01-24-2013, 05:28 PM
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Car: BMW 850 CSI
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Hello There; I download the NCS Expert from the wed side you listed:
Two questions
1) The commands still in German, even though I selected English, any way to change it to English
2) After restart I could not find the file Referenz2006\INSTALL\Instprog.exe (I found one similar en the WinZip extract file. But not in the C drive? Do I did something wrong
3) I am trying to access the engine control module in a E60 to see if the leak diagnostic pump can be code (non present to present)
Thanks
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